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Robu.in | Indian Online Store | RC Hobby | Robotics
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    • Semiconductor ICs
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      • Clock, Timer and Counter ICs
      • Sensor ICs
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      • Converter ICs
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      • Encoder ICs
      • Audio ICs
      • IC Base
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      • SMD LED
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      • Buzzer/Speaker
      • Aluminium Heat Sink
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    • Mechanical Switches
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    • Berg / FPC / IDC Connector
  • DIY Learning and Robot Kits
    • Orange Premium Learning Kits
      • Orange Kits for Arduinos
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    • DIY Hobby Project Parts
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    • Ebike Kit
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  • Drone Parts
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    • Frames and Accessories
    • Flight Controller & Accessories
    • Motors
    • Speed Controllers (ESC)
    • Propellers
      • Upto 3 Inch
      • 3 Inch to 7 Inch
      • 8 Inch to 10 Inch
      • 11 Inch and Above
      • Carbon Fiber Propeller
      • Triblades
      • Propeller Accessories
    • Drone Transmitter & Receiver
    • Antennas
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    • FPV Antennas and Trans-Receivers
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    • Camera Gimbal
  • E-Bike Parts
    • Ebike Kit
    • Ebike Motor and Controller
    • Ebike Battery
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    • Creality 3D Printers
    • Electronics Parts
      • 3D Printer Display and Controllers
      • 3D Printer Extruder Kit
      • 3D Printer Extruder Parts and Fans
      • Stepper Motors and Accessories
      • 3D Printer Display and Controller
      • Limit Switch
    • Mechnical Parts
      • 3D Printer Heatbed and Accessories
      • 3D Printer Nozzle
      • Lead Screw and Nut
      • Linear Guide Rail
      • Aluminum Extrusion and Accessories
      • Smooth Rods
      • 3D Printer Couplings
      • Timing Belt and Pulley
      • Sleeves and Drag Chain
    • 3D Printer Filaments
      • ORANGE Premium Filaments
      • ESUN Filaments
      • Resins
  • Batteries, Chargers and Accessories
    • Custom Battery Pack
    • Lemon Premium Li-PO Battery
      • 2S Lipo (7.4V ~ 8.4V)
      • 3S Lipo (11.1V ~ 12.6V)
      • 4S Lipo (14.8V ~ 16.8V)
      • 6S LiPo (22.2V ~ 25.2V)
    • Orange LiPO Battery
      • 1 Cell (3.7-4.2)V
      • 2 Cell (7.4-8.4)V
      • 3 Cell (11.1-12.6)V
      • 4 Cell (14.8-16.8)V
      • 6 Cell (22.2-25.2)V
    • Micro LiPo Batteries
    • Lithium-Ion Batteries
      • 1 cell (3.7V~4.2V)
      • 2 Cell (7.4V~8.4V)
      • 3 Cell (11.1V~12.6V)
      • 4 Cell (14.8V~16.8V)
      • 5 Cell (18.5V) & Above
    • Orange Premium BMS
    • Other Batteries
      • TX/RX Li-PO Batteries
      • LifePO4 Battery
      • Coin Cell Battery
      • CNC and PLC Machine Battery
    • Battery Accessories
      • Battery Protection Board
      • Battery Pack Accessories & Holders
      • Battery Chargers
      • Battery Connector
      • Battery Harness
      • Power Adapter and Cable
      • Lipo Voltage Checker
      • Parallel Charging Board
      • LiPO Battery Sack, Covers & Mats
  • Motors, Drivers, Actuators
    • Planetary Gear Motor
      • Orange Planetary Gears Motor
      • Orange Planetary BLDC Motors
      • Planetary Gear DC Motors
    • Brushed DC Motor
      • Orange Johnson Geared Motor
      • Johnson Geared Motor (Grade B)
      • DC Geared Motor with Encoder
      • 25 GA Motors
      • Orange OG 555 DC Motor
      • RS 50 Geared Motor
      • Orange RS 775 DC Motor
      • Orange PM33 Motor
      • Orange Square Gear Box Motor
      • Orange Rectangular Gearbox Motor
    • N20 Micro Gear Motor
      • Micro Gear Motor with Encoder
      • Micro Gear Motor without Encoder
    • Stepper Motor
    • Servo Motors
      • Orange RC Servo Motors
      • Emax Servo Motor
      • Other Servo motor
    • Pumps
    • Cooling Fans
    • Linear Motor/Actuator
    • Solenoids & Electromagnets
    • Other DC Motors
      • BO Motors
      • Metal Gear Box Motor
      • Plastic Gear Box Motors
      • Vibration Motor
      • Drone Motor
    • Motor Drivers
      • Brushed DC Motor Driver
      • Servo Motor Driver
      • Stepper Motor Drivers
      • Brushless DC Motor Driver (ESC)
    • Motor Accessories
      • Motor Mounting Brackets
      • Bearings
      • Couplings
      • JR Servo Cable
      • Futaba Servo Cable
      • Push Rod
      • Other Accessories
  • Development Board
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      • Original Arduino Boards
      • Official Arduino Shields
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  • Official Arduino Boards
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  • Displays
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    • Seven Segment LED Display
    • LED Dot Matrix Display
  • Sensors
    • Sensor Kits
    • Ultrasonic and Proximity
      • MAXBOTIX Ultrasonic Sonar
      • Ultrasonic Sensor
      • Orange Proximity Sensor
      • Autonics Proximity Sensor
      • Other Proximity Sensor & Modules
      • LiDAR Sensor
      • Other Ultrasonic Sensors
    • Temp., Humidity, Gas & Environmental
      • Temperature & Humidity Sensor
      • Environmental Sensors
      • Gas and Dust Sensor
      • Thermoelectric Cooler
    • Motion, Light and Sound
      • PIR / IR and Optical Sensor
      • RFID Card, Tags & Reader
      • Light/Color Sensor
      • Line Sensor
      • Sound Sensor
    • Biometric, Rotation, and Current
      • Biometric/ECG/EMG Sensor
      • Rotary Encoder
      • Current and Voltage
    • Load, Pressure, Flow & Vibration
      • Water TDS, pH, Flow, Level and Pressure Sensor
      • Vibration/Tilt Sensor and Modules
      • Load / Pressure / Force / Flex Sensor
  • Cameras
    • IoT Cameras
    • FPV Cameras
    • Smart Vision Camera
    • Thermal Cameras
    • Raspberry Pi Camera
  • IoT and Wireless
    • Ai Thinker ESP Modules and Development Boards
    • ESP WiFi Module
    • Development Board/Kit
    • xBee Zigbee Module
    • LORA WiFi
    • Bluetooth and NRF Modules
    • GSM / GPRS Modules
    • Transmitter and Receivers
    • Advance Controller Board
    • Wireless Smart Switches
  • Electronic Modules
    • Programming Module
    • Memory Interfacing
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    • Bluetooth Interfacing
    • Ethernet Module
    • Interface Module
    • LED Module
    • LASER Module
    • Addressable LED and Drivers
    • Breakout Board
    • Relay Switch Modules
    • Electronic Switches/Keypads
    • Solar Panels and Controllers
    • Wearable Electronic
    • Real Time Module (RTC)
    • Audio Module/ Amplifier
    • Mux-DeMux & Logic Converter
    • Voltage Regulator
      • Boost Converter (Step-Up )
      • Buck Converter (Step-Down)
    • Measuring Instruments
      • Digital Multimeter
      • Temperature Meter
      • Digital Voltage, Current and Frequency Meter
      • Oscilloscope & Signal Generator
      • Other Measuring Instrument
    • Power Supply
      • Transformers
      • SMPS
      • Hi-Link Power Supply Module
    • Displays
  • Wires and Cables
    • PVC and Silicone Wires
      • PVC Wire
      • 6 to 10 AWG
      • 12 to 16 AWG
      • 18 to 22 AWG
      • 24 to 30 AWG
    • Cables
      • DuPont / Jumper Cable
      • Interfacing Cables
      • JR Servo cable
      • Futaba servo cable
      • FFC Cable
    • Heat Shrink Tubing / Sleeve
      • Heat Shrink Combos
      • 1 mm to 4 mm
      • 5 mm to 10 mm
      • 11 mm and Above
      • PVC Heat Shrink
    • Tools and Accessories
      • Wire Cutter / Stripper
      • Cable Ties
      • Sleeves and Drag Chain
  • Mechanical Components and Workbench Tools
    • Mechanical Robotic Parts
      • Chassis
      • Aluminum Extrusion and Accessories
      • Smooth Rods
      • Lead Screw
      • Linear Guide Rail
      • Couplings
      • Bearings
      • Motor Mounting Brackets
      • Gears
    • Wheels
      • Mecanum Wheels
      • Omni Wheels
      • Heavy Duty Wheel
      • RC Car Wheel
      • Pulley Wheel & Track Belt
      • Caster Wheels
    • Carbon Fiber
      • Carbon Fiber Sheets and Strips
      • Carbon Fiber Tubes and Rods
    • Nuts-Bolts and Spacers
      • Countersunk(CSK) Screws
      • Socket Set Screws (Allen Grub)
      • Socket Head Cap Screw (Allen Bolt)
      • CHHD Screws
      • Nut and Washers
      • Nylon Nuts and Bolts
      • Spacer and Standoff
    • Soldering Tools
    • Workbench Tools
  • Services
    • PCB Manufacturing Service
    • Custom Battery Pack
    • Online SLA 3D Printing Service
    • Online FDM 3D Printing Service
    • Metal Laser Cutting Service
    • Non-Metal Laser Cutting Service
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All Categories
  • Shop by Brands
  • New Arrivals
  • Electronic Components
    • Basic Electronic Components
      • Component Kit
      • Resistor
      • Inductor
      • Capacitor
      • Diode
      • Transistor
      • Crystal Oscillators
    • Semiconductor ICs
      • Microcontroller ICs
      • Interface ICs
      • Clock, Timer and Counter ICs
      • Sensor ICs
      • Optocoupler ICs
      • Converter ICs
      • Comparator ICs
      • Driver ICs
      • Encoder ICs
      • Audio ICs
      • IC Base
    • LEDs and Indicators
      • LEDs Kit
      • Pilot Lamp Indicator
      • LEDs with Holders
      • Through Hole LED
      • SMD LED
    • Miscellaneous Component
      • Potentiometer
      • Fuse
      • Buzzer/Speaker
      • Aluminium Heat Sink
      • Bread Board and Zero PCB
    • Mechanical Switches
    • Power Connectors
    • RF Connectors
    • Interface Connector
    • Berg / FPC / IDC Connector
  • DIY Learning and Robot Kits
    • Orange Premium Learning Kits
      • Orange Kits for Arduinos
      • Orange Kits for Raspberry Pi
      • Orange Electronic Component Kits
      • Orange DIY Mini Project Kits
    • DIY Hobby Project Parts
    • Robot Kits and Parts
    • Drone Kit
    • DIY 3D Printer Kits
    • Ebike Kit
    • Official Raspberry Pi Kits
    • Kits compatible with Arduino
    • Sensor Kits
    • Component Kit
  • Drone Parts
    • Kits
    • Frames and Accessories
    • Flight Controller & Accessories
    • Motors
    • Speed Controllers (ESC)
    • Propellers
      • Upto 3 Inch
      • 3 Inch to 7 Inch
      • 8 Inch to 10 Inch
      • 11 Inch and Above
      • Carbon Fiber Propeller
      • Triblades
      • Propeller Accessories
    • Drone Transmitter & Receiver
    • Antennas
    • FPV Cameras
    • FPV Antennas and Trans-Receivers
    • Accessories
    • Camera Gimbal
  • E-Bike Parts
    • Ebike Kit
    • Ebike Motor and Controller
    • Ebike Battery
    • Mechanical Accessories
    • Electronics Accessories
  • 3D Printers and Parts
    • Creality 3D Printers
    • Electronics Parts
      • 3D Printer Display and Controllers
      • 3D Printer Extruder Kit
      • 3D Printer Extruder Parts and Fans
      • Stepper Motors and Accessories
      • 3D Printer Display and Controller
      • Limit Switch
    • Mechnical Parts
      • 3D Printer Heatbed and Accessories
      • 3D Printer Nozzle
      • Lead Screw and Nut
      • Linear Guide Rail
      • Aluminum Extrusion and Accessories
      • Smooth Rods
      • 3D Printer Couplings
      • Timing Belt and Pulley
      • Sleeves and Drag Chain
    • 3D Printer Filaments
      • ORANGE Premium Filaments
      • ESUN Filaments
      • Resins
  • Batteries, Chargers and Accessories
    • Custom Battery Pack
    • Lemon Premium Li-PO Battery
      • 2S Lipo (7.4V ~ 8.4V)
      • 3S Lipo (11.1V ~ 12.6V)
      • 4S Lipo (14.8V ~ 16.8V)
      • 6S LiPo (22.2V ~ 25.2V)
    • Orange LiPO Battery
      • 1 Cell (3.7-4.2)V
      • 2 Cell (7.4-8.4)V
      • 3 Cell (11.1-12.6)V
      • 4 Cell (14.8-16.8)V
      • 6 Cell (22.2-25.2)V
    • Micro LiPo Batteries
    • Lithium-Ion Batteries
      • 1 cell (3.7V~4.2V)
      • 2 Cell (7.4V~8.4V)
      • 3 Cell (11.1V~12.6V)
      • 4 Cell (14.8V~16.8V)
      • 5 Cell (18.5V) & Above
    • Orange Premium BMS
    • Other Batteries
      • TX/RX Li-PO Batteries
      • LifePO4 Battery
      • Coin Cell Battery
      • CNC and PLC Machine Battery
    • Battery Accessories
      • Battery Protection Board
      • Battery Pack Accessories & Holders
      • Battery Chargers
      • Battery Connector
      • Battery Harness
      • Power Adapter and Cable
      • Lipo Voltage Checker
      • Parallel Charging Board
      • LiPO Battery Sack, Covers & Mats
  • Motors, Drivers, Actuators
    • Planetary Gear Motor
      • Orange Planetary Gears Motor
      • Orange Planetary BLDC Motors
      • Planetary Gear DC Motors
    • Brushed DC Motor
      • Orange Johnson Geared Motor
      • Johnson Geared Motor (Grade B)
      • DC Geared Motor with Encoder
      • 25 GA Motors
      • Orange OG 555 DC Motor
      • RS 50 Geared Motor
      • Orange RS 775 DC Motor
      • Orange PM33 Motor
      • Orange Square Gear Box Motor
      • Orange Rectangular Gearbox Motor
    • N20 Micro Gear Motor
      • Micro Gear Motor with Encoder
      • Micro Gear Motor without Encoder
    • Stepper Motor
    • Servo Motors
      • Orange RC Servo Motors
      • Emax Servo Motor
      • Other Servo motor
    • Pumps
    • Cooling Fans
    • Linear Motor/Actuator
    • Solenoids & Electromagnets
    • Other DC Motors
      • BO Motors
      • Metal Gear Box Motor
      • Plastic Gear Box Motors
      • Vibration Motor
      • Drone Motor
    • Motor Drivers
      • Brushed DC Motor Driver
      • Servo Motor Driver
      • Stepper Motor Drivers
      • Brushless DC Motor Driver (ESC)
    • Motor Accessories
      • Motor Mounting Brackets
      • Bearings
      • Couplings
      • JR Servo Cable
      • Futaba Servo Cable
      • Push Rod
      • Other Accessories
  • Development Board
    • Official Arduino Boards
      • Original Arduino Boards
      • Official Arduino Shields
      • Official Arduino Kits
    • Raspberry Pi
    • 8051 Board
    • Single Board Computer
    • Teensy Board
    • Udoo Board
    • ARM Microcontroller
    • PIC Development board
    • Programmers
    • Advance Development Boards
    • Compatible with Arduino Boards
      • Boards
      • Shields
      • USB Cables for Arduino
      • Displays
      • Case for Arduino
  • Official Arduino Boards
    • Original Arduino Boards
    • Official Arduino Shields
    • Official Arduino Kits
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    • Official Accessories
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    • Display
    • Camera
    • Raspberry Pi Hats
    • Accessories
  • Displays
    • HMI LCD Display
    • LCD Displays
    • OLED Display
    • e-Ink Display
    • Seven Segment LED Display
    • LED Dot Matrix Display
  • Sensors
    • Sensor Kits
    • Ultrasonic and Proximity
      • MAXBOTIX Ultrasonic Sonar
      • Ultrasonic Sensor
      • Orange Proximity Sensor
      • Autonics Proximity Sensor
      • Other Proximity Sensor & Modules
      • LiDAR Sensor
      • Other Ultrasonic Sensors
    • Temp., Humidity, Gas & Environmental
      • Temperature & Humidity Sensor
      • Environmental Sensors
      • Gas and Dust Sensor
      • Thermoelectric Cooler
    • Motion, Light and Sound
      • PIR / IR and Optical Sensor
      • RFID Card, Tags & Reader
      • Light/Color Sensor
      • Line Sensor
      • Sound Sensor
    • Biometric, Rotation, and Current
      • Biometric/ECG/EMG Sensor
      • Rotary Encoder
      • Current and Voltage
    • Load, Pressure, Flow & Vibration
      • Water TDS, pH, Flow, Level and Pressure Sensor
      • Vibration/Tilt Sensor and Modules
      • Load / Pressure / Force / Flex Sensor
  • Cameras
    • IoT Cameras
    • FPV Cameras
    • Smart Vision Camera
    • Thermal Cameras
    • Raspberry Pi Camera
  • IoT and Wireless
    • Ai Thinker ESP Modules and Development Boards
    • ESP WiFi Module
    • Development Board/Kit
    • xBee Zigbee Module
    • LORA WiFi
    • Bluetooth and NRF Modules
    • GSM / GPRS Modules
    • Transmitter and Receivers
    • Advance Controller Board
    • Wireless Smart Switches
  • Electronic Modules
    • Programming Module
    • Memory Interfacing
    • Communication Module
    • Bluetooth Interfacing
    • Ethernet Module
    • Interface Module
    • LED Module
    • LASER Module
    • Addressable LED and Drivers
    • Breakout Board
    • Relay Switch Modules
    • Electronic Switches/Keypads
    • Solar Panels and Controllers
    • Wearable Electronic
    • Real Time Module (RTC)
    • Audio Module/ Amplifier
    • Mux-DeMux & Logic Converter
    • Voltage Regulator
      • Boost Converter (Step-Up )
      • Buck Converter (Step-Down)
    • Measuring Instruments
      • Digital Multimeter
      • Temperature Meter
      • Digital Voltage, Current and Frequency Meter
      • Oscilloscope & Signal Generator
      • Other Measuring Instrument
    • Power Supply
      • Transformers
      • SMPS
      • Hi-Link Power Supply Module
    • Displays
  • Wires and Cables
    • PVC and Silicone Wires
      • PVC Wire
      • 6 to 10 AWG
      • 12 to 16 AWG
      • 18 to 22 AWG
      • 24 to 30 AWG
    • Cables
      • DuPont / Jumper Cable
      • Interfacing Cables
      • JR Servo cable
      • Futaba servo cable
      • FFC Cable
    • Heat Shrink Tubing / Sleeve
      • Heat Shrink Combos
      • 1 mm to 4 mm
      • 5 mm to 10 mm
      • 11 mm and Above
      • PVC Heat Shrink
    • Tools and Accessories
      • Wire Cutter / Stripper
      • Cable Ties
      • Sleeves and Drag Chain
  • Mechanical Components and Workbench Tools
    • Mechanical Robotic Parts
      • Chassis
      • Aluminum Extrusion and Accessories
      • Smooth Rods
      • Lead Screw
      • Linear Guide Rail
      • Couplings
      • Bearings
      • Motor Mounting Brackets
      • Gears
    • Wheels
      • Mecanum Wheels
      • Omni Wheels
      • Heavy Duty Wheel
      • RC Car Wheel
      • Pulley Wheel & Track Belt
      • Caster Wheels
    • Carbon Fiber
      • Carbon Fiber Sheets and Strips
      • Carbon Fiber Tubes and Rods
    • Nuts-Bolts and Spacers
      • Countersunk(CSK) Screws
      • Socket Set Screws (Allen Grub)
      • Socket Head Cap Screw (Allen Bolt)
      • CHHD Screws
      • Nut and Washers
      • Nylon Nuts and Bolts
      • Spacer and Standoff
    • Soldering Tools
    • Workbench Tools
  • Services
    • PCB Manufacturing Service
    • Custom Battery Pack
    • Online SLA 3D Printing Service
    • Online FDM 3D Printing Service
    • Metal Laser Cutting Service
    • Non-Metal Laser Cutting Service
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    • Basic Electronic Components
      • Component Kit
      • Resistor
      • Inductor
      • Capacitor
      • Diode
      • Transistor
      • Crystal Oscillators
    • Semiconductor ICs
      • Microcontroller ICs
      • Interface ICs
      • Clock, Timer and Counter ICs
      • Sensor ICs
      • Optocoupler ICs
      • Converter ICs
      • Comparator ICs
      • Driver ICs
      • Encoder ICs
      • Audio ICs
      • IC Base
    • LEDs and Indicators
      • LEDs Kit
      • Pilot Lamp Indicator
      • LEDs with Holders
      • Through Hole LED
      • SMD LED
    • Miscellaneous Component
      • Potentiometer
      • Fuse
      • Buzzer/Speaker
      • Aluminium Heat Sink
      • Bread Board and Zero PCB
    • Mechanical Switches
    • Power Connectors
    • RF Connectors
    • Interface Connector
    • Berg / FPC / IDC Connector
  • DIY Learning and Robot Kits
    • Orange Premium Learning Kits
      • Orange Kits for Arduinos
      • Orange Kits for Raspberry Pi
      • Orange Electronic Component Kits
      • Orange DIY Mini Project Kits
    • DIY Hobby Project Parts
    • Robot Kits and Parts
    • Drone Kit
    • DIY 3D Printer Kits
    • Ebike Kit
    • Official Raspberry Pi Kits
    • Kits compatible with Arduino
    • Sensor Kits
    • Component Kit
  • Drone Parts
    • Kits
    • Frames and Accessories
    • Flight Controller & Accessories
    • Motors
    • Speed Controllers (ESC)
    • Propellers
      • Upto 3 Inch
      • 3 Inch to 7 Inch
      • 8 Inch to 10 Inch
      • 11 Inch and Above
      • Carbon Fiber Propeller
      • Triblades
      • Propeller Accessories
    • Drone Transmitter & Receiver
    • Antennas
    • FPV Cameras
    • FPV Antennas and Trans-Receivers
    • Accessories
    • Camera Gimbal
  • E-Bike Parts
    • Ebike Kit
    • Ebike Motor and Controller
    • Ebike Battery
    • Mechanical Accessories
    • Electronics Accessories
  • 3D Printers and Parts
    • Creality 3D Printers
    • Electronics Parts
      • 3D Printer Display and Controllers
      • 3D Printer Extruder Kit
      • 3D Printer Extruder Parts and Fans
      • Stepper Motors and Accessories
      • 3D Printer Display and Controller
      • Limit Switch
    • Mechnical Parts
      • 3D Printer Heatbed and Accessories
      • 3D Printer Nozzle
      • Lead Screw and Nut
      • Linear Guide Rail
      • Aluminum Extrusion and Accessories
      • Smooth Rods
      • 3D Printer Couplings
      • Timing Belt and Pulley
      • Sleeves and Drag Chain
    • 3D Printer Filaments
      • ORANGE Premium Filaments
      • ESUN Filaments
      • Resins
  • Batteries, Chargers and Accessories
    • Custom Battery Pack
    • Lemon Premium Li-PO Battery
      • 2S Lipo (7.4V ~ 8.4V)
      • 3S Lipo (11.1V ~ 12.6V)
      • 4S Lipo (14.8V ~ 16.8V)
      • 6S LiPo (22.2V ~ 25.2V)
    • Orange LiPO Battery
      • 1 Cell (3.7-4.2)V
      • 2 Cell (7.4-8.4)V
      • 3 Cell (11.1-12.6)V
      • 4 Cell (14.8-16.8)V
      • 6 Cell (22.2-25.2)V
    • Micro LiPo Batteries
    • Lithium-Ion Batteries
      • 1 cell (3.7V~4.2V)
      • 2 Cell (7.4V~8.4V)
      • 3 Cell (11.1V~12.6V)
      • 4 Cell (14.8V~16.8V)
      • 5 Cell (18.5V) & Above
    • Orange Premium BMS
    • Other Batteries
      • TX/RX Li-PO Batteries
      • LifePO4 Battery
      • Coin Cell Battery
      • CNC and PLC Machine Battery
    • Battery Accessories
      • Battery Protection Board
      • Battery Pack Accessories & Holders
      • Battery Chargers
      • Battery Connector
      • Battery Harness
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HomeBlogsHow to Choose E-bike Motor Controller

How to Choose E-bike Motor Controller

Blogs, E-bike  1  comments  1078 Views  Friday, June 18, 2021











An E-bike controller is a component that connects all electrical parts on the bike together. It can manage the overall functioning of the bike.

How to choose E-bike controller

An E-bike controller is one of the most important features of Electric bikes.  It works as the brain of the E-bike and manages every aspect of the bike. To operate the E-bike, we have to connect all electrical components like battery, motor, throttle, brake, sensor to the controller. With the help of a controller, you can control the power from the motor, speed of the bicycle, acceleration of the bike, etc.

This article represents the guide on E-bike Controller. Also, here we will discuss the parameters that need to be considered while selecting the controller.

What is an E-bike Controller?

An E-bike controller is a component that connects all electrical parts on the bike together. It connects the things like the battery, motor, throttle, display, pedal-assist, and various sensors. It is a small computer that acts as the heart of the e-bike. It can manage the overall functioning of the bike.

Generally, E-bike controllers come in a sealed protective box. The controllers can be placed open on a bicycle; however, some designs are mounted inside of the frame and hidden away.

As a rule, controllers come in a sealed protective box because they are exposed to the elements. However, some designs can be mounted inside the bike’s frame and hidden away from sight.

The function of the E-Bike Controller?

The controller's main function is to take inputs from all the E-bike parts like throttle, battery, speed sensor, display, motor, etc., and determine what to be returned signal. The different controller design has multiple protections that are,

  • Low-voltage Protection- The controller monitors the battery voltage continuously, and it shuts down the motor whenever the voltage reaches its cut-off level. It will protect the battery against over-discharge.
  • Over-voltage Protection- The controller also monitors the charge level of the battery voltage. It will automatically shut down when the battery voltage reaches its full charge.
  • Over-temperature Protection- The controller monitors the temperature of the FET (Field-effective Transistors). It will shut down the motor whenever they become too hot.
  • Over-current Protection- If the motor takes more current, the controller reduces the current flow to the motor. It protects the motor windings as well as the FET power transistors.
  • Brake Protection- The controller provides more priority to the braking signal as compared to others. For instance, if you apply the brakes and throttle simultaneously, it will perform the brake function.

Types of E-bike Controller

Three types of E-bike controllers are available, and they are brushed DC motor controller, brushless DC motor controller, and BLDC motor controller with hall sensor. Let see these in details,

1. Brushed DC motor controllers

Brushed DC motors come with permanent magnets to go with a connector. The design of these controllers is much simpler. It is just a set of keys that can change the current supplied to the engine.

Brushed controllers are mostly used on small electric vehicles such as scooters, electric bicycles, pedelecs, e-bikes, and other light EVs.

These controllers are pretty simple to use and are mostly used by DIY hobbyists and enthusiasts. The above image shows the set of the brushed motors with controllers.

2. Brushless DC motor controllers

An E-bike, Mostly BLDC motor, and BLDC controllers are used. These are the brushless motors with permanent magnets. They are reliable and offer higher efficiency. The operation and service of these controllers are very simple. Generally, everything on the brushless DC motor controllers is simple, including their operation and service.

The above image shows a Brushless motor with a controller. In the form of structure, it looks like the brushed controllers. Brushless controllers come with three phases controlled through a set of keys and at least two transistors (key/MOSFET) per phase. These keys are in the multiple of 6 (like 6, 12, 18, etc.).

3. BLDC controllers for motors with Hall Sensors

In brushed DC motors, the brushes contact the commutator and switch the current for the movement of the rotor. But there are no brushes in the BLDC motor. Thus, they need to be driven electronically using a motor control system.

A Hall Effect Sensor is a transducer based on the principle of Hall Effect. Hall Effect sensors determine the position of the rotor according to the stator. The stator is the fixed part of the motor, whereas the rotor is the rotating part. It also determines the speed and various other attributes required to run a BLDC motor efficiently. These sensors are also known as Rotary encoders that determine the position of the rotor.

Why do we need this sensor?

After one rotor movement, we need to turn a certain winding on to push the rotor again. A small amount of current runs through the Hall Strip at all times, so it determines the exact moment when we need to push the rotor. Due to this, the next commutation of the rotor can be initiated.

How to Choose E-bike Controller?

The following factors need to be considered to choose the perfect E-bike controller,

1. Controller Voltage & Power

If you’re selecting a controller for a specific motor, check the controller voltage, and power. If you buy a non-programmable controller, ensure that the control voltage should be the same as motor voltage and the controller power should be the same or slightly more than the motor power. For example, if the motor voltage is 24v, then the controller's voltage should be 24v.

If your controller is programmable, then this power can be limited if needed. The voltage of the controller should match the motor as well as the battery. With this consideration, you’ll reduce the heating of the controller, and its operation will be more stable, which increases the system's reliability.

2. Controller Current Rating

While selecting the controller, ensure that the controller’s current rating is lower than the battery’s output current. Generally, the maximum current for a 9-MOSFET controller is 25A, 18A for a 6-MOSFET controller, 40A for a 15-MOSFET controller, etc.

3. Phase and Battery Current

Most beginners can be confused between the phase current and the battery current. These are two different things. The phase current is connected to the motor. The phase current can be much greater than the battery current.

Let’s consider the example of a welding machine; it takes 10A from the network and gives all 100A at the output. The controller works with the same principle. It can take 30A from the battery and provide around 80A to the motor.

While choosing an E-bike controller for the motor, you need to check that the phase current of the controller and the motor current should be matched. If the controller provides more current than the current motor capacity, it will heat up more and more.

When the motor overheats, the varnish coating on the wires begins to lose its properties. As a result, it creates a short circuit, and the motor starts to warm up rapidly and damage the windings.

Therefore, in normal E-bike controllers, the phase current of the controller must match the motor current. Then this configuration will not lead to the failure of individual components.

4. Controller Driving Type - Sine wave or Square wave controller?

Both controllers differ in the phase voltage waveform. One generates a sinusoidal waveform, while the other generates a rectangular waveform.

Sine wave controller is popular because of their lower noise production. As a result, it provides greater efficiency when going uphill or when carrying a heavy load. Also, these controllers provide smoother and more predictable control over general operations. However, sine wave controllers consume much more power and will cost you more.In addition, they can operate with matched motors only.

People prefer the square wave controllers because they are more affordable. They can function with different motors. These controllers provide higher efficiency during sudden braking or acceleration. 

As compared to sine wave controllers, they produce high noise production and non-smooth or punched control. Also, square wave controllers are less motor efficient when going uphill or when carrying a heavy load.

5. Is it a Hall Sensor/Non-Hall sensor drive or a Dual-mode controller?

If your E-bike motor features a Hall sensor, the controller is supposed to be Hall-sensor or dual mode. The hall sensor in the motor senses the motor rotation, and the controller generates the voltage depending on the sensor signals.  

This controller t is more stable and has lower power consumption with more starting torque.  

Final Thoughts

In the market, there are different types of controllers available with various configurations. Therefore, kindly consider all the above parameters when you are choosing a controller.

Also, consider the required control functions, dimensions of the controller, etc. I hope this article helps you to choose the perfect controller for your E-bike motor.


Tags : Fuctions of E-bike controller , how to choose E-bike controller , types of E-bike controller , What is E-bike controller

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Comments (1)

    umesh patil
    September 22, 2022

    Nice information. Thank you ..

    Reply

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